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Installation:
This is the Easiest System for Self Installers! I can help
you every step of the way, or do the installation for you.
Every furnace comes with a complete detailed
easy to use 41 page manual
with lots of pictures and diagrams!
Basic Installation:
Installation can be quite simple with the basic needs listed
below. We can assist with the installation if needed,
call for estimate.
 | 1. Goes to
house water coil / heat exchanger |
 | 2. Return from
house water coil |
 | 3. Power to
pump, thermostat and blower |
 | 4. Inlet to
potable water coil (not seen, inside of furnace) |
 | 5. Outlet from
potable water coil |
 | 6. To manual
filling valve |
 | 7. Water
supply to furnace from manual valve |
 | 8. Optional
outdoor hot water supply |
 | 9. Drain |
 | 10. Blower |
 | 11. Pump |
 | 12. Thermostat |
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Installing an outdoor wood furnace can be
broken down simply:
- Pour a 4" thick
concrete pad to support the furnace. The Shaver Pro Series 165
weighs 1600 lb. The total weight with water will be about 2800
lb. It will take only 1/2 yard of concrete for a nice concrete
pad (approx 4" thick), giving you a nice place to stand and load
wood.
- Dig a trench, making
sure it's below the frost line, to prevent excessive heat loss
and freezing. This is the maximum depth to which frost will
penetrate the ground during the worst of winter. This depth
varies from area to area.
See this frost line map
or call your local building inspector's office.
Trenchers, ditch-withes and small backhoes can be rented
inexpensively allowing you to dig the trench yourself with
little effort, avoiding $40-60 an hour charge from your local
landscaper or septic tank installer. The ground temperature
below the frost line is 50-55 degrees, even in winter, so heat
loss is minimal.
You will be placing 2 runs of 1" PEX pipe (plus one 3/4" to fill
line the furnace) and a 12/3 110V wire in a 4" or 6" PVC pipe.
The pipe is placed in the trench, from the outdoor furnace to
the house. We recommend using insulated pipe OR for less money,
insulating the Pex pipe with Solarguard™, which is only 1/4"
thick (easy to wrap) but has an R value just shy of R12 - for
one layer!
- Remember to run a
2nd twine or thin rope through the pipe in case you need to pull
a pipe through later. It will make it a LOT easier!
- If you are
connecting a hot water heater you will need one additional run
of 3/4" Pex (for a total of 4) and another pump ($99), mounted
indoors. See info and picture below.
- Install the heat
exchanger in the furnace's output plenum. (If hooking it to a
boiler, you will install a water-to-water heat exchanger). You
can usually find a size to fit your plenum so that little or no
metal work is needed.
- Connect the 1" PEX
pipe at the furnace and at the heat exchanger. We use simple
compression fittings or Sharkbite™
so no plumber is needed! All that is needed is an adjustable
wrench for the compression fittings and your hands for the
Sharkbite fittings.
- Connect the 3/4" PEX
pipe at the hot water heater. No expensive side-arm heat or
plate heat exchanger is needed - since potable hot water is
circulated directly from the hot water heater through the
built-in domestic hot water heat exchanger furnace. It goes back
to your hot water heater already heated up! This can save you
$30 plus a month! This also saves you about $100 - $200 on a
side-arm or plate heat exchanger.
- Install a new 15A
circuit breaker ($8-15) in your breaker box and connect the 110V
wire to the breaker and out at the furnace
- Install a simple
thermostat and hook it up. The third wire in the 12/3 wire is
used for the pump instead of special thermostat wire, so that it
only runs on demand when your furnace fan (or boiler pump) is
running..
- Fill with water.
Start a fire!
- You have started
saving money!
Remember, this is just an
overview. You will get a comprehensive 41 page manual with lots of
pictures and diagrams to make it super easy for you!
Download Diagram
for Boiler and Hydronic installations
such as for water radiators, water baseboard heaters, etc. (PDF file
- Adobe reader required)
Download Diagram
for hooking up a Pool, Hot Tub or Spa.

Click on the images above for larger images.
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| Remember, this is just an
overview. You will get a comprehensive 41 page manual with lots of
pictures and diagrams to make it super easy for you!
Download Diagram
for Boiler and Hydronic installations
such as for water radiators, water baseboard heaters, etc. (PDF file
- Adobe reader required)
Download Diagram
for hooking up a Pool, Hot Tub or Spa.
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